Our Process


Handcrafted Cowboy Hats, Built Just for You

At Revelry Hat Co, we don’t just make hats—we craft legends. Every stitch, every curve, every detail is shaped by hand to fit your style, your story, and your spirit. Whether you’re riding the range, stepping into the spotlight, or just living life your way, our custom cowboy hats are made to stand out and stand tough

Why Choose Us?
  • True Custom Craftsmanship
    No mass production here. Each hat is built from scratch to your exact specifications—size, shape, color, and character. You dream it, we shape it.
  • Premium Materials
    From top-grade felt to rich leather accents, we source the finest materials to ensure your hat looks sharp and lasts for the long haul.
  • A Fit Like No Other
    Your hat should feel as good as it looks. We take precise measurements and fine-tune every detail for comfort that’s made to measure.
  • Your Style, Your Legacy
    Add a personal touch—custom bands, embroidery, or even a signature brim. This isn’t just a hat; it’s a piece of you.
How It Works

Tell Us Your Vision
Fill out our simple form or give us a holler. Share your ideas, from classic cuts to bold new looks.

We Get to Work
Our artisans bring decades of skill to the table, handcrafting your hat with care and precision.

Wear It Proud
In several weeks, your one-of-a-kind cowboy hat arrives, ready to turn heads and take on the world.

Our Story

Born out of a love for the open range and a passion for hands-on craftsmanship, Revelry Hat Co started with a simple idea: a hat should be as unique as the person wearing it. Today, we’re proud to carry on that tradition, blending old-school know-how with a modern eye for style. Based in Central Texas, we’re a small team of makers who live for the satisfaction of a hat well-worn and well-loved.